Radiator assembly line (AUDI)

DELIVERY OF A FULLY AUTOMATED LINE FOR COOLER ASSEMBLING (AUDI RADIATOR)

This project covers the joint implementation of three contracts: 
 – AUDI radiator assembly line. 
 – Addition of elevators to the project of the AUDI V6 GEN EVO 3 cooler.
 – Addition of a delta pasting station.

Name of contract:      AUDI radiator assembly line
Term of delivery:        2018-2020

SPECIFICATION
The project was launched at the inquiry of the customer and was gradually refined in subsequent technical negotiations, where the order was finalized by the end customer – Audi. During the implementation, further requirements arose for the improvement and addition of a comprehensive line with a delta pasting station and input folding device for tubes with fin (bellows), so-called elevators.
The main requirement of the customer was to increase quality, save on manpower, and increase productivity.

SOLUTION – PARAMETERS
Line cycle:     1 minute / pc
Capacity:        20 pallets, or 1 pc = 1 pal.

DESCRIPTION OF THE AUTOMATED PROCESS

• The operator inserts individual components and removes the finished unit.
• Insertion, orientation and handling of tubes.
• Calibration of the shell and partitions.
• Pasting the inner partitions of the tube shell.
• Threading and sealing the tubes through the lids.
• Installation of upper and lower flanges.
• Laser marking the DMC code.

BASIC CHARACTERISTICS

• The handling of parts (coolers) is done by 13 STAUBLI robots with grippers of our own design. 
• The DMC code reader is from Cognex and is systematically connected with the traceability of the production of the customer’s internal MES. 
• The calibrated scales are connected to the SIEMENS control system and the visualization is displayed, including control on the OP panel.
• The equipment is operated by two operators, who also take care of several connected workplaces.